New rear tire, re-assembly complete

Today’s Summary

  • Installed new drive-shaft to transmission bolts
    • Torqued to 26 ft lbs
  • Mounted and balanced new rear tire:  Metzler Lasertec 4.00v18
    • Balanced with 40g
  • Cleaned and greased rear wheel bearings, replaced both seals
  • Greased final drive splines:  moly
  • Re-installed mufflers (copper anti-seize on headers)
  • Re-installed battery, seat, side covers, windshield and right mirror.
  • Re-installed carburetors
  • Installed wheel and axle:
    • Axle nut torqued to 26 ft-lbs
    • Axle clamp torqued to 11 ft-lbs
  • Tire Pressure:
    • Front: 34 psi
    • Rear: 37 psi

It’s taken two and a half months, but the bike is finally ready for a test run.

Torquing the drive shaft bolts requires a 10mm offset socket.  You can buy these from Snap-On, or other places that sell airhead parts.  Even though I have no welding skills, I managed to weld up a tool using an old socket and wrench.  The only mistake I made was not making sure that the 3/8 in drive (which you can’t see) was square to the wrench.   This isn’t a problem with a ratchet-style torque wrench, but with a beam-style wrench, I can’t get the adapter at either 0 or 90 degrees to the wrench.

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