Maintenance Summary

Date Mileage Work Performed
6/2/17 74,833
  • Installed new rear main seal
  • Installed new oil pump cover gasket
6/7/17  
  • Installed flywheel using new bolts.
  • Installed new clutch pressure plate, disk and compression ring.  Used new bolts.
  • Lubricated clutch spring (Staburags NBU30PTM)
6/9/17  
  • Installed new transmission input shaft seal
  • Lubricated input shaft splines (Staburags NBU30PTM )
  • Sealed neutral switch with JB Weld
  • Installed new clutch push rod felt seal and piston seal.  Lubricated clutch push-rod tip (Staburags NBU30PTM).
6/11/17  
  • Greased clutch piston (GP grease, non moly)
  • Greased clutch lever at tranny (NLGI2)
  • Adjusted clutch
  • Greased clutch adjustment bolt (NLGI2)
  • Greased shift lever (NLGI2)
 7/10/17  
  • Installed new oil pan and gasket, pan bolts torqued to 72 in-lbs
  • Added engine oil,  Castrol GTX 20-50 (SJ)
  • Reinstalled swing arm, shocks, rebuilt final drive
    • Shocks bolts torqued to 25 ft-lbs.
    • Final drive-to-swing arm bolts torqued to 22 ft-lbs
    • Swing arm pins torqued to 180 in-lbs and then to 100 in-lbs
    • Swing arm lock nuts torqued to 75 ft-lbs
    • Greased swing arm bearings: NLGI 2 with moly
  • Added final drive oil:  Sta-Lube 80W-90
 7/13/17  
  • Installed new drive-shaft to transmission bolts
    • Torqued to 26 ft lbs
  • Mounted and balanced new rear tire:  Metzler Lasertec 4.00v18
    • Balanced with 40g
    • New tube
  • Cleaned and greased rear wheel bearings, replaced both seals
  • Greased final drive splines:  moly
  • Re-installed mufflers (copper anti-seize on headers)
  • Re-installed battery, seat, side covers, windshield and right mirror.
  • Re-installed carburetors
  • Installed rear wheel and axle:
    • Axle nut torqued to 26 ft-lbs
    • Axle clamp torqued to 11 ft-lbs
  • Tire Pressure:
    • Front: 34 psi
    • Rear: 37 psi
 8/6/17  ~75,000
  • Repaired center stand mounts, re-installed Reynolds ride-off stand
    • Lube bushings with red lithium
    • Added lock washers
    • Used Blue Loctite
  • Repacked front wheel bearings: NLGI 2 with moly
    • Replaced right seal (original missing spring)
    • Re-used left seal (only managed to order one)
  • Mounted and balanced new front tire: Metzler Lasertec 3.25v19
    • Balanced with 40g
    • New Tube
  • Tire Pressure:
    • Front: 34 psi
    • Rear: 37 psi
  • Front wheel and axle:
    • Axle nut torqued to 26 ft-lbs
    • Axle clamp torqued to 11 ft-lbs
  • Re-installed Exhaust
    • Installed New Exhaust Nuts
    • Used red-copper anti-seize on the exhaust nuts and on the mufflers.
2019  
  • New Battery
4/7/20 76,131
  • Changed Oil and Filter
    • Castrol GTX 20-50 (SJ)  ~ 2.8qts to half full mark on dipstick
    • BMW folding filter with shim, white o-ring and gasket (in that order)
    • Torqued drain plug 20 ft lbs
    • Torqued filter cover 10NM
6/17/21 76,213
  • Removed fairing
  • Rebuilt forks
  • Installed new progressive springs
  • Upgraded alternator and diode board
  • Replaced front engine seal
  • Installed new ground cable
  • Installed headlight bucket and new headlight
  • Installed new horns
  • Installed National Cycle windshield
6/11/22 76,597
  • Installed new fuel lines
8/31/23 76,662
  • Installed new battery. WestCo 12V30